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ESK NEWS


Successful quality management system
July 27, 2009

On July 23, ESK Ceramics GmbH & Co. KG successfully passed the surveillance audit of its quality management system to ISO 9001:2008 and 14001:2004. In the audited departments, the two auditors from TÜV Süd were able to satisfy themselves that the ESK quality management system is not only systematically implemented but also developing continuously.


ESK Successfully Recertifies for the Automotive Industry
July 25, 2009

ESK Ceramics GmbH & Co. KG has successfully renewed the certification of its quality management system to ISO TS 16949 in the field of surface engineering. This ESK business division primarily produces high-friction coatings on materials for the automotive industry.

EKasic® SILICON CARBIDE AND EKasin® SILICON NITRIDE GAS SEAL RINGS

EKasic® SILICON CARBIDE AND EKasin® SILICON NITRIDE GAS SEAL RINGS

For sealing compressors, gas-lubricated mechanical seals have proven to be the most economical solution. They operate on the basis of the contact-free relative movement of the rotor and stator at extremely high speeds and with a minimum gap size. Microstructures introduced into the running surface provide the “air cushion” that allows contact-free rotation. The crucial advantages are no maintenance and minimum leakage:

For this application, ESK offers EKasic® silicon carbide (SiC) or EKasin® silicon nitride (Si3N4) gas seal rings for use in gas-lubricated mechanical seals.

EKasic® T Gas Seal Rings

 

EKasic® T gas seal rings from ESK offer an impressive combination of properties:

  • High mechanical strength
  • Excellent thermal conductivity
  • High stiffness
  • Corrosion resistance

EKasin® Gas Seal Rings

Special high-performance applications can be implemented with the use of EKasin® S (silicon nitride) for the gas seal rings from ESK.

Custom Modifications

As additional services, ESK can microstructure the gas seal rings and perform DLC coating for the start-up phase to customer specifications.

fileadmin/esk/plain/ekasic-e.html

Silicon Carbide
Material properties Norm Symbol/Unit EKasic®
F
EKasic®
F plus
EKasic®
T
Density DIN EN 623-2 ρ [g/cm3] >3.10 >3.16 >3.21
Porosity DIN EN 623-2 P [%] <3.0 <1.0 <1.0
Mean grain size [μm] <5 <5 <2
Grain size distribution [μm]
Phase composition α-SiC α-SiC α-SiC,
YAG
Vickers hardness DIN EN 843-4 HV 1 [GPa] 25.5 25.5 22.5
Knoop hardness DIN EN 843-4 HK 0.1 [GPa] 24.5 24.5 21.0
Young's modulus DIN EN 843-2 E [GPa] 410 420 420
Weibull modulus DIN EN 843-5 m 10 15 15
Flexural strength,
4-pt bending
DIN EN 843-1 σB [MPa] 400 510 550
Compressive strength σD [MPa] 2200 2200 2500
Poisson ratio ν 0.17 0.17 0.16
Fracture toughness
(SENB)
Klc [MPa·m0,5] 4 4 6
Coefficient of
thermal expansion
DIN EN 821-1
20°C - 500°C α [10-6/K] 4.1 4.1 3.5
500°C - 1000°C α [10-6/K] 5.2 5.2 5.2
Specific heat at 20°C DIN EN 821-3 cp [J/g K] 0.6 0.6 0.6
Thermal conductivity
at 20°C
DIN EN 821-2 λ [W/mK] 125 125 75
Thermal stress
parameters
calculated
R1 = σB·(1-ν) / (α·E) R1 [K] 198 246 314
R2 = R1·λ R2 [W/mm] 25 31 24
Specific electrical
resistance at 20°C
DIN EN 50359 ρ [Ω cm] 106-108 106-108 102-103



Silicon Carbide
Material properties Norm Symbol/Unit EKasic®
C
EKasic®
P
EKasic®
G
Density DIN EN 623-2 ρ [g/cm3] >3.10 >2.76-
2.89
>3.02
Porosity DIN EN 623-2 P [%] <3.0 10-14 <3.0
Mean grain size [μm] bimodal <5 bimodal
Grain size distribution [μm] 10-1500 10-1000
Phase composition α-SiC α-SiC α-SiC,
graphite
Vickers hardness DIN EN 843-4 HV 1 [GPa] 25.5 23.5 24.5
Knoop hardness DIN EN 843-4 HK 0.1 [GPa] 24.5 21.6 23.0
Young's modulus DIN EN 843-2 E [GPa] 410 340 390
Weibull modulus DIN EN 843-5 m 10 15 14
Flexural strength,
4-pt bending
DIN EN 843-1 σB [MPa] 400 225 230
Compressive strength σD [MPa] 2500 2000 2500
Poisson ratio ν 0.17 0.17 0.16
Fracture toughness
(SENB)
Klc [MPa·m0,5] 3.5 3 3
Coefficient of
thermal expansion
DIN EN 821-1
20°C - 500°C α [10-6/K] 4.1 3.5 4.0
500°C - 1000°C α [10-6/K] 5.2 5.6 5.0
Specific heat at 20°C DIN EN 821-3 cp [J/g K] 0.6 0.6 0.6
Thermal conductivity
at 20°C
DIN EN 821-2 λ [W/mK] 125 90 110
Thermal stress
parameters
calculated
R1 = σB·(1-ν) / (α·E) R1 [K] 198 157 124
R2 = R1·λ R2 [W/mm] 25 14 14
Specific electrical
resistance at 20°C
DIN EN 50359 ρ [Ω cm] 103-104 106-108 103-104
fileadmin/esk/plain/ekasin_s-e.html

Silicon Nitride
Material properties Norm Symbol/Unit Ekasin®S
Density DIN EN 623-2 ρ [g/cm3] >3.24
Porosity DIN EN 623-2 P [%] <0.5
Mean grain size [μm] <2
Aspect ratio (L/D) 3-5
Phase composition β-Si3N4, Oxide
Vickers hardness DIN EN 843-4 HV 1 [GPa] 14
Knoop hardness DIN EN 843-4 HK 0.1 [GPa] 13.5
Young's modulus DIN EN 843-2 E [GPa] 300
Weibull modulus DIN EN 843-5 m 15
Flexural strength, 4-pt bending DIN EN 843-1 σB [MPa] 700
Compressive strength σD [MPa] >2500
Poisson ratio ν 0.25
Fracture toughness (SENB) Klc [MPa·m0,5] 7
Coefficient of thermal expansion DIN EN 821-1
20°C - 500°C α [10-6/K] 2.0
500°C - 1000°C α [10-6/K] 4.0
Specific heat at 20°C DIN EN 821-3 cp [J/g K] 0.7
Thermal conductivity at 20°C DIN EN 821-2 λ [W/m K] 25
Thermal stress parameters calculated
R1 = σB·(1-ν) / (α·E) [K] 875
R2 = R1·λ [W/mm] 22
Specific electrical
resistance at 20°C
ρ [Ω cm] >1011